Owns end-to-end scientific molding process development, validation, qualification, and production transfer for thermoplastic, LSR, and over-molding programs. Leads process optimization, DOE, automation, tooling, DFM, control plans, PFMEAs, and IQ/OQ/PQ documentation. Manages molding cell projects, vendors, budgets, risks, and timelines while ensuring ISO 13485 and FDA compliance. Serves as the technical authority for molding, resolves process issues through data analysis, drives continuous improvement, and mentors junior engineers.

Designs, prototypes, tests, and validates motorized blower systems and components for healthcare products. Produces specifications, tolerance analyses, layouts, drawings, test protocols, and verification evidence. Leads risk management, FMEA, root-cause investigations, and manufacturing process improvements while collaborating across engineering, quality, operations, procurement, suppliers, and customers. Provides technical direction and mentorship to junior engineers.

Leads manufacturing process optimization, validation, troubleshooting, and continuous improvement for high-volume production. Owns process capability, SPC, DOE, risk assessments, IQ/OQ/PQ validation, control plans, technical documentation, and regulatory compliance. Partners cross-functionally with Operations, Quality, Product Development, Automation, Test Engineering, Planning, and Facilities. Uses manufacturing data, dashboards, MES, eDHR, Power BI, and Tableau to improve quality, yield, throughput, reliability, safety, and cost.