Composite Manufacturing Engineer

Who is Senior plc?

Senior plc is an international, market-leading, engineering solutions provider with 19 operating businesses in 11 countries. Traded on the London Stock Exchange, Senior designs and manufactures high-technology components and systems for the worldwide aerospace, defense, land vehicle and power & energy markets.

Senior Aerospace SSP, a division of Senior plc, is the world’s largest aerospace high-pressure ducting system supplier. Starting as ‘Stainless Steel Products’ in 1945, and acquired by Senior plc in 1995, we are vertically integrated with our own foundry, fabrication shop, and ISO-certified engineering lab, allowing us to design, manufacture, and qualify complex ducting systems for space launch, defense, and commercial aerospace applications worldwide.

Why join SSP?

Senior Aerospace SSP is the recognized global leader in high-pressure bleed air ducting systems. We provide "total resource" system solutions for complex ducting requirements, with our components found on most aircraft operating worldwide.

We are committed to the highest standards of ethics, safety, quality, efficiency, and continuous improvement. At SSP, we believe in building strong relationships with our customers, suppliers, and most importantly, our employees. We foster a welcoming, respectful, and inclusive environment with ample opportunities for professional growth. Join us and find your future in a company that values innovation and integrity.

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PERFORMANCE-BASED POSITION PROFILE

Composite Manufacturing Engineer

1. Overview

Senior Aerospace SSP is seeking an experienced and driven Composite Manufacturing Engineer (CME) to lead fabrication and assembly initiatives within our Composite Cell. This role is responsible for the design, implementation, and optimization of complex composite manufacturing processes. You will serve as a technical subject matter expert, collaborating with cross-functional teams in production, tooling, 3D printing, and quality to deliver flight-ready aerospace components and drive operational excellence through automation and lean methodologies.

• Ability to interpret complex engineering drawings, GD&T, and Bills of Materials (BOM). Proficiency in CAD software (CATIA, SolidWorks, or NX).
• Familiarity with Nadcap, AS9100, and CUI (Controlled Unclassified Information) handling requirements.
• A "hands-on" engineer who is equally comfortable at a CAD workstation and on the production floor.
• Strong technical writing skills for formal reports and the ability to present technical roadmaps to executive leadership.

• Process Ownership & Documentation: Design, develop, and maintain comprehensive manufacturing processes. Author and approve Work Instructions, Standard Operating Procedures (SOPs), and Process Quality Plans (PQP) in alignment with Nadcap and AS9100 standards.
• Tooling Design & Implementation: Assist the design and procurement of production tooling, molds, and shop aids. Coordinate with the Polymer/Metal 3D printing labs to integrate additive manufacturing solutions into the composite workflow.
• Continuous Improvement: Drive lean manufacturing initiatives. Analyze cycle time data, implement root-cause corrective actions (RCCA), and execute scrap-reduction programs to improve OEE (Overall Equipment Effectiveness).
• Production & Technical Leadership: Provide technical support to shop floor personnel. Act as the primary point of contact for resolving complex composite manufacturing deviations and ensuring the technical integrity of the production line.
• Quality & Compliance: Lead investigations into non-conforming material reports (NCRs). Define and implement robust quality controls and inspection criteria for composite structures.
• New Product Introduction (NPI): Partner with Advanced Technologies team to provide feedback on manufacturing processes for new composite components, bridging the gap between prototype and full-scale production.

In addition to the above, Composite Manufacturing Engineers are to maintain an organized, clean and safe work area using safety standards and expectations while adhering to all quality practices. Senior is an Equal Opportunity Employer. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

• BS/MS/PhD in Mechanical Engineering, Aerospace Engineering, Materials Science, Chemistry, or a related field with a minimum (3) years of experience in aerospace composite manufacturing (pre-preg, wet lay-up, infusion, or filament winding) and/or an equivalent combination of education and experience.

Annual Target Salary = $75k

Monday - Friday        8:00am - 5:00pm

Joining our team will provide you with a rewarding career with a tight-knit and collaborative team. You will also enjoy a competitive compensation package that includes a market-led base salary, comprehensive benefits package along with wellness benefits, matching 401K plan and paid time off. Apply today for an opportunity to join our team!

Trade Compliance Statement Access to our facilities is restricted under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR) to U.S. Persons (U.S. Citizens, lawful permanent residents, U.S. Nationals, U.S. refugees, asylees, or temporary residents under amnesty provisions ), and to properly licensed foreign persons. Applicants receiving a conditional offer of employment will be required to provide information to determine whether they are subject to these regulations and, if so, to assess their country of chargeability for export control purposes. Additionally, potential employee names will be screened against the Consolidated Screening List (maintained by the United States government) to determine eligibility to receive controlled technical data.

To ensure there is no unexpected delay to your start date with our Company and due to the potential need to obtain an export license, we would like to promptly assess whether such a license is needed to access our facility and/or systems.  Such licenses can take several weeks/months to obtain from the U.S. Government. Our Trade Compliance department may reach out to you with a Licensing Assessment form, which we request you kindly complete and return as soon as possible.

Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. EOE M/F/D/V/VEVRAA Federal Contractor