Build Engineer - Tooling

Responsibilities

• Design and build novel tooling, fixtures, and integration aids using CAD software to support R&D activities, prototype builds, and test campaigns.
• Collaborate with structural, manufacturing, and test engineers to define tooling requirements for one-off and low-rate development programs.
• Partner with internal and external machine shops to rapidly fabricate prototypes, with a focus on agility, adaptability, and proof-of-concept demonstration.
• Explore and evaluate emerging fabrication methods and advanced materials (e.g., additive manufacturing, composites) to push the boundaries of tooling performance.
• Conduct tooling trials, experiments, and validations to inform design refinements and accelerate technology maturation.
• Continuously identify opportunities to simplify, automate, or improve prototype tooling to enhance speed, accuracy, and repeatability in R&D workflows.
• Provide innovative solutions to complex integration and assembly challenges, often where no precedent exists.
• Develop and maintain clear documentation of CAD models, experimental data, and usage guidelines to support knowledge transfer and future scaling.
• Ensure all tooling meets ergonomic, safety, and operational requirements appropriate for development environments.
• Act as a bridge between engineering and prototype build teams, resolving tooling-related issues quickly to keep R&D milestones on track.

Requirements

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
• 3+ years of experience in tooling or structural design, prototype development, or mechanical systems engineering within aerospace, automotive, or a related industry.

Preferred Skills and Experience

• Hands-on experience with prototype fabrication methods including machining, additive manufacturing, composites, and rapid prototyping.
• Proficiency in CAD software (e.g., CATIA, SolidWorks, NX) for tooling design and iteration.
• Knowledge of GD&T and ability to interpret and apply engineering drawings to prototype development.
• Familiarity with R&D environments and early-stage design-build-test cycles for high-performance aerospace systems.
• Strong problem-solving skills, with the ability to experiment, adapt, and iterate quickly in ambiguous development settings.
• Excellent communication skills with the ability to collaborate across engineering, prototype build, and test teams.
• Knowledge of lean prototyping and continuous improvement principles in low-volume, experimental environments.