Mechanical Engineer: Thermal Management R&D

| Malibu, CA, USA | Hybrid
Employer Provided Salary: 73,000-120,000 Annually
Salary data is provided by the employer. Please note this is not a guarantee of compensation.
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Based in Southern California with locations in Malibu, Calabasas, Westlake Village and Camarillo; HRL has been on the leading edge of technology, conducting pioneering research and advancing the state of the art. 


In this role, you will be joining the Materials and Microsystems Laboratory. Our mission is to push the frontiers of devices, structures, and materials with applications such as electronics cooling, aerospace thermal management, and automotive thermal management. You will support the application of new electronics packaging and additive manufacturing methods to yield novel solutions to challenging aerospace, hypersonics, automotive, and defense needs. Opportunities abound for a self-driven engineer to grow within our group. 


Essential Duties:

Design, CAD, and coordinate fabrication & assembly of prototype components and systems using microfabrication, electronics packaging, additive manufacturing, and/or conventional machining

Setup and operate test setups to characterize thermal response of prototype systems (temperature, heat dissipation, heat flux) 

Setup and operate test setups to characterize fluid dynamics response of prototype systems (flow rate, pressure drop)

3D print test samples and prototypes by selective laser melting, stereolithography, and other methods

Test mechanical and materials properties (hardness, tensile testing, flexure testing, etc.)

Coordinate outside vendors for special tests or analyses

Summarize key findings in written documents and slides

Work effectively on a team as well as independently.


Required Skills:

Understanding of the basic principles of mechanical engineering, including statics, dynamics, mechanics of materials, heat transfer, and fluid dynamics

Hands on testing experience in one or more of the following areas: (1) Thermal testing, (2) Fluid dynamics testing, and/or (3) Mechanical testing


Desired Skills:

Experience designing, implementing, and testing packaging for electronics thermal management, including air-cooling and liquid-cooling.

Experience with COMSOL Multiphysics, or other commercial Finite Element Analysis software for thermal, thermal-fluid, and thermo-structural modeling.

CFD Experience

CAD Experience (e.g. Solidworks or Inventor)

Knowledge of semiconductor & MEMS microfabrication and electronics packaging

Knowledge of packaging for electronics thermal management, including air-cooling and liquid-cooling

Knowledge of temperature measurement techniques and electric heater controls

Knowledge of Design for Additive Manufacturing

Knowledge of Additive Manufacturing processes and materials

Detailed knowledge of heat transfer


Required Education: 

Bachelor’s degree plus 2 years’ experience or Master’s degree in Mechanical Engineering, Chemical Engineering, Materials, Aerospace Engineering, Engineering Physics, or related discipline.


Physical Requirements:

Must be able to work for extended periods while standing or sitting at a computer workstation. Must be familiar with safe chemical handling practices and common laboratory safety procedures. Must be sufficiently mobile to work within a laboratory environment. Ability to work independently is required.


Special Requirements:

US Citizenship Required. Must have or be willing to apply for and maintain a security clearance.


Keywords:

Thermal Management, Heat Transfer, Electronics Cooling, 3D Printing, Additive Manufacturing


Compensation:

The base salary range for this full-time position is $99,705 - $124,683 + bonus + benefits. 


Our salary ranges are determined by role, level, and location. The range displayed on each job posting reflects the target for new hire salaries for the position. Individual pay is determined by work location and additional factors, including job-related skills, experience, and relevant education or training. Your recruiter can share more about the specifics during the hiring process. Please note that the compensation details listed reflect the base salary only, and do not include potential bonus or benefits.


Don’t meet every single requirement? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At HRL, we are dedicated to building a diverse, inclusive, and authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.


HRL offers a generous and very competitive total compensation and benefits package. Our Regular/Full Time benefits include medical, dental, vision, life insurance, 401K match, gym facilities, PTO, growth potential, and an exciting and challenging work environment (https://www.hrl.com/careers/benefits).


HRL Laboratories is an Equal Employment Opportunity employer and does not discriminate in recruiting, hiring, training or promoting, on the basis of race, ethnicity, color, creed, religion, sex, sexual orientation, gender, gender identity, genetic information, national origin, physical or mental disability, pregnancy, medical condition, age, U.S. military or protected veteran status, union membership, or political affiliation. We maintain a drug-free workplace and perform pre-employment substance abuse testing.


For our privacy policy please visit : www.hrl.com/privacy


This position must meet Export Control compliance requirements, therefore a "U.S. Person" as defined by 22 C.F.R. § 120.15 is required. "U.S. Person" includes U.S. Citizen, lawful permanent resident, refugee, or asylee.

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Technology we use

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Location

Our main campus sits on 70 Acres in Malibu with expansive views of the Pacific. We have recently established a second campus in the nearby city of Calabasas/Lost Hills.

An Insider's view of HRL Laboratories

What’s the vibe like in the office?

My favorite part about working here has been the friendly and collaborative environment. Despite working on individual projects, your co-workers are more than willing to answer questions or lend advice, which I especially appreciated during my first month of training. Everyone wants to see each other succeed and improve, and I have already begun to

Ethan

Engineer

How do you collaborate with other teams in the company?

I’ve really enjoyed working with coworkers and with other research groups from all backgrounds and from various fields in science. So far I have been able to speak to and work directly with research physicists, materials scientists, and mechanical engineers, to discuss ideas and create things that no one else outside of HRL has been able to do.

Harut

Engineer

How has your career grown since starting at the company?

I worked with my team for a 6-month co-op in 2019, and was given the responsibility of a full-time employee from day 1 which I hadn’t experienced in other companies. I really enjoyed working with my team because they took my suggestions seriously and gave me a lot of free reign; I decided to return for a full-time position after graduation.

Brian

Engineer

How has your career grown since starting at the company?

I feel welcomed every single day and the people that I work with are the absolute best. There are so many different opportunities available and I truly feel like this environment is advantageous for growth and learning. Our company culture is seriously one of a kind and I am so excited to be apart of this team!

Mak

Engineer

What are HRL Laboratories Perks + Benefits

HRL Laboratories Benefits Overview

Before-Tax Benefits
Medical–Choose a PPO or one of two HMOs
Dental PPO or DMO plan
Employee life insurance
Vision Care
Health Care spending account
Dependent care spending account
Employees with medical coverage under another plan can waive medical coverage and receive a medical waiver bonus, currently $1,000 annually
After-Tax Benefits
Optional employee life insurance
Optional dependent life insurance
Short-Term disability insurance
Long-Term disability insurance
Retirement Savings Plan
Employees are automatically enrolled in our savings plan on their first day of service. HRL provides a contribution to each employee account based on your age. You may contribute up to 20% of pay with a generous 100% company match on the first 4% of your contributions. HRL offers more than 23 mutual fund options that allow diversified investment opportunities.

Holidays
Employees receive an average of thirteen paid holidays per year. Traditionally, the company observes a year-end holiday break between Christmas Day and New Years Day.

Paid Time Off
HRL offers employees a flexible paid time off bank. Employees receive five days upon hire and accrue 10 additional days in the first year, 15 days per year after one year of service, 20 days per year after five years of service and 25 days per year after 20 years of service.

Educational Reimbursement Plan
For eligible employees, HRL provides 100% reimbursement for tuition and books related to approved programs.

Fitness
HRL supports an on-site, 2500-square-foot fitness center with cardio equipment (ellipticals, treadmills, and recumbent bicycles), circuit training and stretching equipment, and a Wii station. The center is available to employees from 5 a.m. to 10 p.m. daily. Our ideal location also offers employees a variety of options for exercise and recreation. Beaches abound, and the South Bay Bike Trail extends 22 miles along the coast. Employees also have privileges at Pepperdine University's sports facilities, including an Olympic-size pool, weight room, tennis courts, gymnasium, track and locker facilities.

Other Benefits
On-site research library
Colloquia series with noted speakers
Seaview Terrace Dining Center
Kinecta Federal Credit Union and on-site ATM
170-seat auditorium
Ridesharing incentives
Employee discounts to theaters, special events and amusement parks

Culture
Volunteer in local community
Partners with nonprofits
Flexible work schedule
Remote work program
Diversity
Dedicated diversity and inclusion staff
Mandated unconscious bias training
Diversity manifesto
Diversity employee resource groups
Hiring practices that promote diversity
Health Insurance + Wellness
Flexible Spending Account (FSA)
Disability insurance
Dental insurance
Vision insurance
Health insurance
Life insurance
Wellness programs
Team workouts
Mental health benefits
Financial & Retirement
401(K)
401(K) matching
Child Care & Parental Leave
Family medical leave
Vacation + Time Off
Generous PTO
Paid holidays
Paid sick days
Office Perks
Company-sponsored outings
Free daily meals
Onsite office parking
Recreational clubs
Relocation assistance
Fitness stipend
Home-office stipend for remote employees
Onsite gym
Professional Development
Job training & conferences
Tuition reimbursement
Lunch and learns
Promote from within
Mentorship program
Continuing education stipend
Continuing education available during work hours
Paid industry certifications

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