Divergent 3D is on a mission to democratize the design and manufacture of vehicles. We want to enable a future where small entrepreneurial teams across the globe will bring increasingly material and energy efficient transportation solutions to market with a fraction of the capital and time.

The current auto manufacturing system is economically and environmentally broken. Divergent invented a manufacturing system that combines software, additive manufacturing, and assembly technologies to radically reduce the material, energy, time and capital required to design and build vehicles. This will transform the automotive industry from capital intensive to innovation intensive while dramatically reducing the lifecycle environmental impact of vehicles. We have been recognized for our disruptive innovation, receiving the Frost & Sullivan Innovation of the Year and the inaugural Petersen Innovation in the Automotive Industry awards as well as being named a Google Moonshot company.

Engineers at D3D have a tremendous opportunity to drive significant results through the design of new process technologies as we launch new products, and processes, and continually strive to improve performance and cost optimization. You will be working for an organization that values a strong collaboration between all Operations functions to ensure we are designing optimal manufacturing processes that are safe, cost effective, reliable and maintainable. This collaboration is critical as we continue to innovate and explore the integration of advanced technologies, along with IoT information, and data flow. Engineers at D3D are highly respected and take a lead role for most major Operations related projects.

The Role: Manufacturing Assembly and Process Manager

D3D is currently seeking a Manufacturing Assembly and Process Manager who will serve as a subject matter expert over a low volume vehicle manufacturing assembly line development. The ideal candidate will understand theoretical approaches and practical implementations of these technologies in a manufacturing environment of various process types (e.g. assembly, material handling, packaging, etc). You will be working with a team to develop innovative technological solutions for current and future applications at D3D.

What You'll Do

• Works with engineering to develop manufacturing processes by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment.

• Responsible for designing the overall plant assembly operations for low volume vehicle assembly, including floor layout, process work flow, work instructions, and launch, with considerations for material handling and logistics. 

• Develop and improve manufacturing processes by studying the product and manufacturing engineering methods. Experience with line layout, PFMEA, process sheet development, manpower planning, efficiency, ergonomics, logistics, MRP systems, quality, packaging, equipment & assembly tools, and light conveyor systems.

• Able to write specifications and SOW for general assembly, chassis, and powertrain stations, and equipment. 

• Equipment needed for procurement and installation includes, vin plate scan, evac and fill equipment, dynameter & EOL electrical check, Alignment machine, water test booth, final line inspection booth, assembly equipment, assembly hand tools (torque guns, etc.), Powertrain hoist, line side racks, material storage racks, doors offs tooling, vehicle trolley, seat build up & installation tooling, glass install, wheel install, S&R track, etc

• Develop project plans for major projects, cost, and timing estimates.

• Support manufacturing launch, and engineering prototype activities.

• Account for movement of vehicles through the facility, and parking space to ensure coordination of outbound vehicle logistics.

• Ensure equipment is operational by coordinating maintenance and repair services, conferring with equipment vendors, and soliciting observations from operators. Verify part feasibility, including manufacturing, safety, and regulatory requirements

• Improves manufacturing efficiency by analyzing and planning work flow, space requirements, and equipment layout.

• Assures product and process quality by designing testing methods; testing finished- product and process capabilities; establishing standards; confirming manufacturing processes.

• Provides manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.

• Prepares product and process reports by collecting, analyzing, and summarizing information and trends.

• Maintains product and company reputation by complying with government regulations.

• Completes design and development projects by training and guiding technicians.

• Utilize lean tools and skills in manufacturing to improve actual methods using knowledge of product design, materials and parts, fabrication process, tooling equipment capabilities, assembly methods, and quality control standards.

• Technical Expertise working with control plans, BOMs, advanced product quality planning, PFMEA, and tooling GD&T.

• Participate in production KPI creation and to drive Continuous Improvement Projects after the assembly line has been launched.

• Ensure component program timing alignment with overall program timing plans and mitigation strategies. Maintain professional and technical knowledge by attending educational workshops, reviewing professional publications, establishing personal networks, and participating in professional societies. 

What You Have

• BS or MS in Manufacturing, Mechanical, Electrical or similar engineering degree Engineering or equivalent.

• 8 years+ process engineering, manufacturing engineering, or related experience within the automotive manufacturing or supplier industry; analyzing manufacturing process and equipment design; analyzing and planning equipment and plant layout 

• SolidWorks, or AutoCAD for design and build of the factory floor, stations, and fixtures

• Solid interpersonal skills, demonstrated ability to manage a small team and interfacing with engineering and manufacturing groups to understand system designs and the associated constraints.

Divergent 3D is an equal opportunity employer committed to diversity in the workplace. Our positions adhere to all statutory and regulatory requirements. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.